CBN Insert PCD Insert CBN Tools PCD Tools

Description CBN / PCD CBN series   Grade Style Coating Main Binder CBN Volume Applications Cast Iron Ductile Cast Iron Hardened Material Mill Rolls Sintered Alloy B99 Solid – AlN 93% ● ○ ● B23 Brazed – Ti 90% ● ● B30 Brazed – Ti 95% ● ● B36 Brazed – TiCN 65% ● B6K Brazed TiCN TiCN 65% ● B40 Brazed – TiN 65% ● B52 Brazed – TiC 50% ● ● B5K Brazed TiCN TiC 50% ● ● B99 Features Excellent wear resistance for high-speed cast iron machining Ideal for Mill-roll machining [ Recommended cutting conditions ] Work material Application Purpose Cutting speed (SFM) Feed (IPR) Depth of cut (inch) DRY WET Cast iron Turning Rough Semi finish 2000-4500 .006-.020 .020-.140 ● ● Mill Rolls Turning Rough Semi finish 100-200 .004-.012 .010 ● B23 Features Excellent wear resistance thanks to high CBN content Ideal for roughing cast iron and machining sintered materials Brake rotor Gray cast iron 820 SFM .0079 IPR .079″ DOC WET NTK : B23 210 pcs Competitor’s CBN 70 pcs [ Recommended cutting conditions ] Work material Application Purpose Cutting speed (SFM) Feed (IPR) Depth of cut (inch) DRY WET Cast iron Turning Rough Semi finish 1300-4500 .004-.020 .008-.080 ○ ● Sintered alloy Turning Rough – Finish 150-750 .001-.008 .002-.020 ● ● B30 Features Excellent wear resistance thanks to high CBN content Designed for finishing cast iron Cylinder block Cast iron 2600 SFM .012 IPR .004″ DOC WET NTK : B30 800 pcs Competitor’s CBN 500 pcs Work material Application Purpose Cutting speed (SFM) Feed (IPR) Depth of cut (inch) DRY WET Cast iron Turning Semi finish Finish 1300-4500 .004-.020 .008-.080 ○ ● B6K / B36 Features Excellent combination of wear resistance and toughness due to special TiCN binders Best for semi-interrupted cutting of hardened materials Gear (HRC61-65) 5120H 430 SFM .006 IPR .004″ DOC DRY NTK : B36 50 pcs Competitor’s CBN 20 pcs [ Recommended cutting conditions ] Work material Application Purpose Cutting speed (SFM) Feed (IPR) Depth of cut (inch) DRY WET Hardened material Turning (Light interruption – Medium interruption) Rough – Finish 130-800 .002-.008 .004-.040 ● ● B40 Features Exceptional toughness thanks to special TiN binders Designed for severely interrupted cutting of hardened materials Universal joint (HRC62) 1055 360 SFM .0055 IPR .0059″ DOC DRY NTK : B40 2300 pcs Competitor’s CBN 1500 pcs [ Recommended cutting conditions ] Work material Application Purpose Cutting speed (SFM) Feed (IPR) Depth of cut (inch) DRY WET Hardened material Turning (Heavy interruption) Rough – Finish 100-500 .002-.008 .004-.040 ● ○ B5K / B52 Features Excellent wear resistance due to optimum CBN content with special TiC binders Ideal for finishing ductile cast iron and continuous cuts for finishing hardened materials Hub Ductile cast iron 1150-1130 SFM .003 IPR .0079″ DOC WET NTK : B52 60 pcs Competitor’s CBN 30 pcs [ Recommended cutting conditions ] Work material Application Purpose Cutting speed (SFM) Feed (IPR) Depth of cut (inch) DRY WET Ductile cast iron Turning Finish 300-1600 .004-.016 .012-.080 ○ ● Hardened material Turning (Continuous – Light interruption) Rough – Finish 300-1000 .004-.020 .004-.040 ○ ● PCD (Polycrystalline Diamond) Features Faster cutting speeds than carbide Recommended for cutting aluminum and copper alloys thanks to its excellent adhesion resistance Incorporates a very sharp cutting edge Available for general turning and cut-off in addition to the inserts for milling cutters [ Recommended cutting conditions ] Work material Application Purpose Cutting speed (SFM) Feed (IPR) Depth of cut (inch) DRY WET Aluminum alloy Non-ferrous material Turning Rough – Finish – 6500 – .006 – .200 ● Milling Rough – Finish – 25000 – .008 – .200 ● PD1 Features Sharp cutting edges Enables high precision and stable machining by controlling the potential for built-up edge Spool ①Rough ②Finish A6061 A6061 660 SFM 660 SFM .004 IPR .002 IPR .200 DOC .008 DOC ①NTK : PD1 30,000 pcs ②NTK : PD1 30,000 pcs PD2 Features Super micro grain PCD maintains sharp cutting edges with increased chipping resistance Good chip control due to the high rake angle on the insert 3D Chipbreaker is now available Spool A6061 560 SFM .002 IPR .006 DOC NTK : PD2 15,000 pcs Competitor’s PCD 10,000 pcs PCD CUTTING INSERTS PCD with Laser-Chip-Breaker PCD – Milling Cutter Insert Automated Production CBN CUTTING INSERTS Cubic boron nitride is the second-hardest known material after diamond, and as such, is ideal for cutting tools that wears far more slowly than those with other cutting tool materials. We therefore achieve a very high degree of shape and dimensional accuracy and can machine hard materials such as steel more reliably. CBN Solid – Shapes CBN – Insert CNC – Production   CBN Insert Indonesia PCD Insert Indonesia CBN Tools Indonesia PCD Tools Indonesia CBN Insert Batam PCD Insert Batam CBN Tools Batam PCD Tools Batam CBN Batam PCD Batam CBN Batam PCD Batam PCD CUTTING INSERTS CBN CUTTING INSERTS